Condition Monitoring

What is Condition Monitoring

Condition monitoring (CM) is the procedure of monitoring conditions in machinery (such as vibration and temperature) to measure changes and variations that can confirm a developing fault. Condition monitoring allows for maintenance to be scheduled accordingly to prevent failure and subsequent unplanned downtime.

The state-of-the-art machine monitoring software enables plant maintenance technicians to remotely monitor the operational health of machinery and offers a complete comprehensive view of mechanical operations. This allows for several benefits to plant managers such as:

  • Helps keep personnel safe
  • prevent unplanned downtime due to machine failure
  • Service multiple machines
  • addressing all known problems at the same time
  • Eliminate unnecessary costs

Condition Monitoring can measure the following elements in machinery:

  • Vibration and position
  • Rotor speed
  • Temperature
  • Operating process sensors

Methods used for condition monitoring:

Trend monitoring: Trend monitoring is the continuous, consistent measurement and interpretation of data. It comprises of selecting an appropriate and measurable indication of machine or component decline and studying this trend to determine when deterioration goes over a critical limit.

Condition checking: Condition checking involves taking a intermittent measurement check with a suitable indicator while a machine is running. The information is then used to measure the condition of the machine at any time.

Features and Benefits of Condition Monitoring:

  • Minimize downtime
  • Increase safety
  • Reduce maintenance costs
  • Cut hidden costs
  • Prolonged asset life

Browse the broad range of Condition Monitoring technology RS Components have to offer and order today for next day delivery.


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Description Price Monitoring Application Cloud Storage Monitoring Cycle Interface Communication Protocol Input Type Output Type Software Included Measurement Range IP Rating Mounting Type Portable Series Input Sensor Type
RS Stock No. 215-4030
Mfr. Part No.K6PM-THS3232
BrandOmron
kr 8 730,00
Each
Units
Temperature Yes Real Time Ethernet Ethernet, Others Digital Transistor - -10 to +55 - Din Rail No K6PM Contact
RS Stock No. 207-2207
Mfr. Part No.BCM0001
BrandBALLUFF
kr 5 818,70
Each
Units
Vibration Velocity, Vibration Acceleration, Vibration Severity Zone, Contact Temperature, Sensor Self-Awareness Yes Real Time - IO-LINK Analog/Digital - No - IP67, IP68, IP69K Direct Screw Mounting, Magnetic Base Option Yes BCM -
RS Stock No. 207-2208
Mfr. Part No.BCM0002
BrandBALLUFF
kr 7 279,05
Each
Units
Vibration Velocity, Vibration Acceleration, Vibration Severity Zone, Contact Temperature, Relative Humidity, Ambient Pressure, Sensor Self-Awareness Yes Real Time IO-Link IO-LINK Analog/Digital - No - IP67 Direct Screw Mounting, Magnetic Base Option Yes BCM -
RS Stock No. 215-4029
Mfr. Part No.K6PM-THMD-EIP
BrandOmron
kr 12 520,00
Each
Units
Temperature Yes Real Time Ethernet Ethernet, Others Digital Transistor - -10 to +55 - DIN Rail No K6PM Contact
RS Stock No. 183-0023
Mfr. Part No.TT-PFT-RG-V1801-KT1
BrandTEEPTRAK
kr 21 367,36
Each
Units
- - Start/Stop - Cellular, WiFi - - - - - - - PerfTrak -