Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 113-5821
Mfr. Part No.M22759/32-22-9
kr 253,54
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² White - 22 AWG ETFE - 19 / 34 AWG -65°C +150°C -65 → +150 °C 100m 1.09mm 600 V ac -
RS Stock No. 819-9640
BrandRS PRO
kr 672,58
1 Reel of 10 Metre(s)
Reel(s)
1 mm² Transparent - 17 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 32/0.2 - +250°C Maximum of +250 °C 10m 3.89mm 1 kV, 600 V -
RS Stock No. 841-7134
BrandRS PRO
kr 598,70
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Pink BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7456
BrandRS PRO
kr 1 229,60
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Yellow BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.6mm 600 V -
RS Stock No. 329-9641
Mfr. Part No.44A0111-22-2
kr 861,27
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² Red - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 183-9269
BrandRS PRO
kr 1 257,28
1 Reel of 500 Metre(s)
Reel(s)
- Blue BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - -
RS Stock No. 244-1267
Mfr. Part No.100G0111-0.75-0
kr 940,24
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² Black - - Polymer Flame, Fluids 0.23 mm -55°C +125°C -55 → +125 °C 100m 1.6mm 1.3 kV ac, 750 V ac Flame Retardant, Low Smoke Density, Low Smoke Halogen Free (LSZH), Self-extinguishing
RS Stock No. 183-9247
BrandRS PRO
kr 333,86
1 Reel of 100 Metre(s)
Reel(s)
- Blue BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 841-7374
BrandRS PRO
kr 760,71
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Green BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.2mm 600 V -
RS Stock No. 724-4513
Mfr. Part No.50000
BrandLapp
kr 502,15
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Green/Yellow - 17 AWG Silicone Chemicals, Oils 32/0.2 mm -50°C +180°C -50 → +180 °C 100m 2.5mm 300 V -
RS Stock No. 878-8238
Mfr. Part No.2841/7 RD005
BrandAlpha Wire
kr 250,15
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Red MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -
RS Stock No. 789-3694
Mfr. Part No.44A0111-28-0
kr 3,942
Each
Units
0.09 mm² Black - 28 Polyalkene Radiation 7/36 -65°C +150°C -65 → +150 °C - 0.76mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 183-9281
BrandRS PRO
kr 1 257,28
1 Reel of 500 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - -
RS Stock No. 244-1302
Mfr. Part No.100G0111-2.50-0
kr 1 994,98
1 Reel of 100 Metre(s)
Reel(s)
2.5 mm² Black - - Polymer Flame, Fluids 0.29 mm -55°C +125°C -55 → +125 °C 100m 2.55mm 1.3 kV ac, 750 V ac Flame Retardant, Low Smoke Density, Low Smoke Halogen Free (LSZH), Self-extinguishing
RS Stock No. 244-1289
Mfr. Part No.100G0111-1.50-0
kr 1 147,72
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Black - - Polymer Flame, Fluids 0.23 mm -55°C +125°C -55 → +125 °C 100m 2.08mm 1.3 kV ac, 750 V ac Flame Retardant, Low Smoke Density, Low Smoke Halogen Free (LSZH), Self-extinguishing
RS Stock No. 229-1438
Mfr. Part No.44A0111-22-9
kr 861,27
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 918-5210
Mfr. Part No.44A0111-22-5
kr 645,31
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² Green - 22 AWG Polyalkene - 19/34 AWG -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant
RS Stock No. 183-9275
BrandRS PRO
kr 333,86
1 Reel of 100 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 229-1416
Mfr. Part No.44A0111-24-9
kr 592,53
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² White - 24 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -65°C +150°C -65 → +150 °C 100m 1.02mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 176-9794
Mfr. Part No.3050 BK005
BrandAlpha Wire
kr 179,96
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Black UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 30m 1.42mm 300 V Flame Retardant